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The QTJ4-30 brick-making machine comes in several types. These are based on functional differences, though the core of the machine remains the same. These types include manual, semi-automatic, and fully automatic.
The manual type of this machine requires human input for mixing and pouring. It makes users in charge of the quality and the quantity of the bricks produced. These are known for their simplicity and low costs. They work well for small operations or remote areas without power. This type can produce about 1,000 bricks daily, depending on the workforce available. The percentages of cement and sand used are 10% and 90%, respectively. Manual machines often have a capacity of around 4 blocks per production cycle.
These include electric-powered models for block molding. They require manual stacking of blocks in the machine. People like these machines for their balance of efficiency and cost. When mixing sand, water, and cement, customers should use a concrete mixer. This is to achieve a uniform mixture. The semi-automatic model can produce around 1,500 bricks per day. Some advanced models even come with a vibrating table to improve brick quality.
These machines do everything. This makes them suited for large-scale production. They are expensive but worth it if the business is big. They are responsible for mixing, filling, compressing, and curing the bricks. Large plants use these machines to meet big orders. With fully automatic models, the output can be much higher. Some can produce up to 6,000 bricks a day. These machines may also have sensors for quality control. Industrial businesses can use these machines to produce 3 to 6 tons of bricks in a single day.
Buying this machine means considering a few things to get the right one. To choose a QTJ4-30 brick machine, one must think about the bricks needed, the space for the machine, and how many bricks to make in a day. Manual machines are ideal for small work sites, and big ones require more bricks. They need a larger space, too, so my workshop or factory should have room for the machine. The machine will use about 9.5 kW if it has a vibrating table. If not, it will only use about 5.5 kW. Buyers should get the right type of brick machine, too. They can pick from manual, semi, or fully automatic machines based on their quarry's needs. Manual ones need more skilled labor. Buyers also need to think about the materials to use. The machine can make blocks with sand, cement, coal ash, stones, or waste from eggs in the house.
The strength of the bricks will depend on the cement's percentage in the mix. More cement means stronger bricks. This also leads to better space use in the machine. People usually ignore the small weight of the bricks, but it matters. If the bricks are heavy, they will be hard to move, posing risks like breaking floors or walls. Buyers must ensure the machine can make the bricks in the right size. People often complain that the machine they chose does not produce bricks in the desired size.
Large factories need this machine to produce thousands of bricks daily. They can consider getting a model with more power or excellent features. Such a model can produce up to 6,000 bricks daily. Buyers must ensure they deal with a reputable trader and get spare parts. After some time, the machine can wear out, so it is best to have spare parts available when they need to replace an item. Plastic wear pads make up a part of the machine that wears out often.
Using the QTJ4-30 machine is easy if one knows the steps to follow. It can also produce quality bricks each time if done correctly. This type of machine can make bricks using sand, stone powder, or quarry dust. It will mix these with water and cement in a concrete mixer to produce a thick paste. This mixer should have high blades inside to mix the paste well. Users should put the mixer on top of a slab because it is heavy. It can also give a lot of mess if it is not on a flat surface. When the paste is ready, users can pour it into the machine. The machine has a vibrating plate that will shake the paste to fill all spaces in the mold. It will then press down hard on the paste to form the bricks. The machine has a motor that makes it easier to produce even bricks.
The machine must have level and strong blocks under it. Flat blocks will help the machine produce bricks in the same size and shape. Then, the feed door of the machine should be filled with the mix paste. After this, the hydraulic pump should be turned on to perform its work. The hydraulic pump will push all the mixture into the mold under high pressure. When the pump is done, the bricks should come out of the machine.They can be stacked on a wooden pallet or left on the ground in a flat space. Lots of water should be poured on each batch of bricks. This will help them dry out and become very strong. The bricks should be turned over every day for around one week.
Taking care of the QTJ4-30 machine makes it work well for a long time. Users need to know how to keep each part in good shape for the machine to last and produce many bricks. The hydraulic system is a key part of the machine, and it needs clean oil to work. The oil should be checked often, and dirty oil must be changed. When changing the oil, a good filter should be used to catch all dirt. It is best to check the hydraulic pipes for any small holes or cracks. These tiny issues can cause the whole system to break down.
The shaking part of the machine must have special grease on it. This helps reduce wear on the vibrating motor and other pieces. Buyers should use high-quality plastic pads to get the best results. These pads should then be changed when they get torn or damaged from use. The vibrating motor and machine should be cleaned to remove all dust and dirt. This is especially so after many hours of use. The electric motor and belts must be checked for signs of wear. The machine will lose power if these parts are worn out. The switches, wires, and other small electric parts also need care. They should be looked at for signs of damage or connections that are loose.
Lastly, users should look at the bricks made. If they show signs of low quality, the mold may need to be cleaned or changed. The best way to make sure the bricks come out in the right shape and size is to check the wear of the mold. People who use the machine in harsh settings should clean it to remove the dust that collects on it. This simple act will enable the machine to produce bricks of high quality. Repairing worn parts as soon as they show wear is vital. Users also need to have a schedule for doing these checks. Jotting down when repairs happen will help them see if the machine breaks down often.
In different cases, the QTJ4-30 machine shows how versatile it can be. It describes where this machine works best and how it fits into various business needs. Small building supply shops may only need a few bricks each day for small jobs. They could use a manual or semi machine to do this work. Manual machines are good for making around 1,000 bricks daily. Semi machines can make more bricks each day, around 1,500. These machines work best for small local supply shops.
A large construction firm that runs many projects will need more bricks. These bricks must also be stronger and better for large jobs. A fully automatic hydraulic machine is the answer here. It can make 6,000 to 8,000 high-quality bricks daily. This kind of big machine is good for large firms with space and power to run big machines. The machine does not have to be at a factory site. Some users have even taken it to remote or rural areas. It creates blocks right where they are needed for easier work. Farmers and rural workers can also use this machine to create walls, barns, and other structures. For those jobs, the machine does not need power from the grid. It uses a generator or solar cells instead.
Workers at mining or oil sites need strong bricks, too. These far-off jobs often require a mobile machine. The QTJ4-30 can make bricks near the site so users do not have to truck them in from far away. Schools, churches, and community centers also use this machine. They build tips or large pits to hold the machine so it makes bricks for local roads and other projects. Factories in large-scale production need conveyor belts and other machines to move bricks from molds. These machines help automate the mass-making tile quicker and more efficiently than by hand. Larger factory models with strong hydraulic systems can meet high demands. With proper care, this machine makes bricks that meet industry standards.
The QTJ4-30 brick-making machine is great for all sorts of jobs. By picking the right kind of machine for the work, users can make strong bricks in large or small amounts for various needs. From building supply stores to job sites, this machine adapts to nearly any situation.
A1: It makes hollow blocks, solid blocks, pavers, curbstones, and fly ash bricks. It also makes other small tiles up to 400mm wide.
A2: This machine is good locally because it uses affordable materials like sand, cement, coal ash, and even waste from farms to make strong bricks.
A3: This machine does not need much power. It runs on a small electric motor and uses low wattage to save on electric bills while still making bricks.
A4: Yes. This machine runs on a generator or battery, so it works well for remote areas without electric power lines.
A5: The hydraulic system supports the mold to tightly press down and shape each brick or block.
A6: For best results, the green bricks should cure for 24 to 48 hours before being fired, allowing them to strengthen properly.
A7: Users must regularly grease the moving hydraulic parts to reduce friction and wear.
A8: Buyers should frequently check the electric motor, wiring, and hydraulic pump to ensure they are operating properly and not overheating.
A9: Users should replace worn parts like molds and vibrating motors after regular use to maintain good brick quality.
A10: These machines are best at making small bricks like pavers and fly ash bricks, as they can handle lighter loads and smaller molds easily.
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