Plastic wire corrugated tube

Types of plastic wire corrugated tube

Plastic wire corrugated tubes are commonly known as flexible conduits and are used in many industries for different purposes. They are flexible plastic tubes with ridges that allow them to bend easily. They provide a protective cover for wires and cables and are used for electrical wiring in cars, motorcycles, computers, and other electronic devices. It is lightweight, durable, and can be produced in different colors.

There are several types of plastic wire corrugated tubes, including:

• Non-metallic flexible conduits: These are conduits made from different types of plastics. They are lightweight and can be used in different environments. They are suitable for outdoor use because they are resistant to UV light. They are also used in environments where chemicals and solvents are present. There are different types of non-metallic flexible conduits, including:

  Polyvinyl chloride (PVC) conduits: These are made from polyvinyl chloride plastic. They are lightweight and can be produced in different colors. They are usually white or gray and are used in many applications. They can be rigid or flexible and are prone to breaking when under stress or exposed to extreme temperatures.

  Polyvinyl chloride (u-PVC) conduits: These are made from unplasticized PVC. They are more rigid than other PVC conduits and are mainly used for electrical installations. They are used in underground installations because they are resistant to impact and crushing.

  Low-smoke, halogen-free (LSHF) conduits: These conduits are made from non-halogenated materials. They produce less smoke when exposed to fire, making them suitable for use in buildings where fire safety is a concern.

  High-density polyethylene (HDPE) conduits: These are made from polyethylene plastic. They are very smooth and have a high tensile strength. They are used in telecommunications and electrical applications. They can be installed using the ducting method or by direct burial.

  Flexible corrugated conduits: These conduits are made from thermoplastics. They are flexible and can bend into different shapes without breaking. They are available in black and are used in automotive applications and electrical wiring. They are also known as spiral tubes.

• Metallic flexible conduits: These are made from different types of metals. They are more durable and provide better protection for cables and wires. They can be used in harsh environments and are resistant to heat, UV light, and water. They are also resistant to abrasion, impact, and electromagnetic interference. They include:

  Steel conduits: These are made from steel and are available in galvanized and non-galvanized steel. They are durable and provide good protection for wires. They are used in industrial applications.

  Stainless steel conduits: These are made from stainless steel. They are resistant to corrosion and extreme temperatures. They are used in applications where hygiene is important, such as in the food and beverage industry.

  Aluminum conduits: These are made from aluminum. They are lightweight and resistant to corrosion. They are used in aerospace and marine applications.

Function and Feature of Plastic Wire Corrugated Tube

Plastic wire corrugated tubes are widely used because they have important features that make them good for many different kinds of work. Their functions include:

• Wiring Protection

  Cable corrugated pipes are used to protect wires from getting damaged. They help make sure the wires stay in good condition and can be used without problems for a long time. The tubes shield the wires from impacts, moisture, and other things that could harm them.

• Heat Dissipation

  Heat dissipation means spreading out heat evenly. Some electrical wires can get hot when they are used. These corrugated tubes help manage that heat so the wires do not overheat. Keeping the wires at a good temperature helps prevent problems and keeps them working well.

• Wire Organization

  The plastic flexible pipes help keep wires organized in a neat way. When many wires are together, it can be messy and hard to see what is going on. These tubes put the wires in order so they are easy to see and understand.

• Moisture Barrier

  The tubes form a barrier against water (moisture). This is important if the wires are put in places that have a lot of water or dampness. The moisture barrier helps protect the wires from getting wet, which could cause short circuits or other problems.

• UV Resistance

  Some corrugated tubes have special qualities that let them stand up to the sun's rays. If the wires are exposed to sunlight, these tubes protect them from ultraviolet (UV) light. UV rays can hurt wires over time, but the tubes help shield them when outside.

• Ease of Installation

  The tubes are easy to install. They help make putting in new electrical wires simple and fast. Once the wires are inside the tubes, they can be easily slid into different spots without getting stuck. This saves time and work when putting in wiring systems.

• Durability

  The corrugated tubes are very strong. They do not break easily from banging into things or being bent. Their durability means they can be relied upon to last a long time without the wires getting damaged. This durability protects the wires and helps prevent expensive repairs or replacements down the road.

Applications of Plastic Wire Corrugated Tube

The plastic wire corrugated tube has various applications across different industries. Some of its applications include:

• Automotive

  The automotive industry uses corrugated tubes for electrical wiring protection. For example, in the engine compartment, they protect wires from high temperatures and hot engine fluids. Additionally, they are used in other parts of the vehicle, like the air conditioning system, to protect and insulate wires and hoses.

• Construction

  These tubes are extensively used in the construction industry. For example, they are used in lighting fixtures, HVAC systems, and electrical wiring. They are also used in the protection of low-voltage wiring in home and commercial construction projects.

• Electronics

  Corrugated tubes are used in the electronics industry to organize and protect internal wiring in electronic devices. Additionally, they are used in computers, printers, and other electronic devices.

• Marine

  These tubes are used in the marine industry to protect and organize wiring in boats and ships. This is due to their ability to provide water and UV resistance. They are also used in the protection of hydraulic hoses and other marine applications.

• Industrial Machinery

  Plastic wire tubes are used in various industrial machines. For instance, they organize and protect wires and hoses in industrial equipment, CNC machines, and manufacturing machinery. They are also used in the protection of hydraulic and pneumatic lines.

• Telecommunications

  These tubes are used in telecommunications for the protection and organization of fiber optic cables. They enhance the routing of cables in complex installations like data centers and telecommunications rooms. Additionally, they protect cables from abrasions and UV light in outdoor installations.

• Aerospace

  Corrugated tubes are used in the aerospace industry for cable and wire harnessing protection. They provide shielding from environmental hazards and abrasion in aircraft and spacecraft systems.

• HVAC

  Plastic wire tubes are used in the HVAC industry for the protection of thermocouple wires and other sensitive wiring. They enhance the routing of wires and prevent abrasion in high-temperature or insulated areas.

How to choose plastic wire corrugated tube

• Material and Durability

  It's imperative to assess the corrugated tube material and intended application to ensure the selected options offer the desired durability and flexibility. For example, an application requiring high impact resistance may prefer a material like polyethylene over more rigid options.

• Size and Diameter

  The wire tube's size and diameter directly affect its performance. Larger diameters offer better airflow and capacity, while smaller diameters are suitable for tighter spaces and lower-volume needs. Users should consider their needs to get the right size.

• Temperature Resistance

  Some applications subject the tube to extreme temperatures, whether very hot or cold. It's vital to choose a material with a temperature resistance level suitable for the environment to ensure it doesn't deform or melt.

• UV Resistance

  If the application is exposed to direct sunlight, choosing a tube with UV resistance is important. UV-resistant options prevent degradation and ensure long-term use.

• Compliance and Standards

  Many industries have specific corrugated pipe standards. Users should ensure the tube complies with the relevant industry standards to guarantee quality and safety. This is even more important for wholesale purchases.

• Supplier Reputation

  The reputation of the supplier or manufacturer plays a crucial role in the corrugated tube quality. It's important to choose a reputable supplier with positive reviews and testimonials to ensure quality products.

• Cost

  While the cost shouldn't be the only factor when choosing a plastic wire tube, it's still an important consideration. Users should find a balance between quality and cost to get options that fit their budget without compromising the required quality.

plastic wire corrugated tube Q&A

Q1: What are the main applications of plastic wire corrugated tubes?

A1: These tubes are mainly used for wire and cable management. They provide excellent protection to wires and cables in different applications, such as automotive, electronics, construction, industrial machinery, and telecommunications. The tubes offer flexibility in organizing and routing wires and cables in various setups.

Q2: How are wire protection tubes installed?

A2: Installation of these tubes involves cutting them to the desired length and sliding the wires or cables for protection. In larger diameters, wire pulling tools may be used to facilitate the process. The tubes are then secured using clamps, zip ties, or adhesive tapes to prevent movement and friction.

Q3: How to choose the right diameter for a corrugated tube?

A3: The tube's diameter depends on the bundled wires' total diameter and the desired filling rate. It is essential to ensure that the tube provides enough space for the wires to prevent overcrowding, which can cause friction and improve overheating.

Q4: Are corrugated tubes recyclable?

A4: Yes, most materials used in manufacturing plastic wire corrugated tubes are recyclable. This includes LDPE and HDPE. The recycled material can be used to manufacture new tubes or other plastic products.

Q5: What are the common materials for fabricating these tubes?

A5: The common materials include polypropylene and polyethylene. The materials are preferred because of their excellent mechanical and thermal properties.